As a professional solid surface manufacturer, KKR sticks to inspect the soild surface during production with a series of appearance inspections in case of further damage for fabrication installations.
>>Skilled Technicians
Before the CNC machining process, KKR’s technicians with over ten years of experience will discuss the stereoscopic image of the customer-required product and set up the related program so that the CNC machines can form the shape precisely, including:
Tool path
Tool speed
Tool selection
>>Advanced Machines
With the program for the sheet-required shape ready, the customised 3-axis CNC machine builds the mold with close precision tolerance as its sharp spindle shears the mold flexibly a 360-degree angle moving around.
It’s easy for our CNC machining center to build whatever shape you require.
KKR‘s colorists recognised as the top domestic professionals in exploiting the specialty design of Corian products will create the customer-required design using an unique formula with the help of color-matching instruments.
For colorists, continuous effort and multiple attempts is the key to making a desired palette. They record every formula of the successful color imitation, and there are over 3,000 colors at KKR’s design library.
>> Color
Capable of accomplishing color imitation as fast as within 3 days, KKR offers a wide selection of colors, including:
Bright
Bold
Saturated solids
Subtle whites and neutrals
Pastels
Earthy hues
Blacks and moody darks
Other custom colors
A blend of acrylic and polyester in certain portions would undergo heating process in order to get a flexible solid surface. KKR‘s specialists are skilled in heating the material at appropriate temperature in case of bubbling and blistering.
To help the material conform to the desired shape, KKR use the vacuum pumping system.
>> Solid Surface Pouring
One shape forming process builds the solid surface parts of seamless construction and smooth appearance so that they can work well under different circumstances, whether they are for bathroom or kitchen.
Empowered by the large-scale thermoforming ovens that use hot air, KKR bakes the in-process solid surface product at the temperature DuPont suggests for Corian®, to shape the finished products flexibly with the perfect appearance.
KKR’s technicians keep the deformed solid surface products fixed in place and then remove the restraints to allow the material to release stress.
Solid Surface Vacuum-Pumping
KKR forms the material by a set of male and female molds based on customer-required shape.
One shape forming process builds the solid surface parts of seamless construction and smooth appearance so that they can work well under different circumstances, whether they are for bathroom or kitchen.
The surface finish that corelates to the function and appearance of solid surface product for a particular application depends on the sanding sequence, which largely relies on the skills of the workers.
KKR's technicians complete the solid surface with the finishes ranging from matte and satin to highly polished gloss with specific grits by using the assorted grit sanding disc and non-woven pads.
Backed by the advanced bridge cutting machine and table saw, as well asflat workbench, KKR is capable of cutting or shearing the solid surface sheet in a straight or curved way.
The solid surface sheet or fabricated product for a specific application have special features, including an intricate pattern or design, which rely on the computerized control of CNC routers and other engraving machines.
As an integrated solid surface manufacturer that is supported by skilled machinists and muti-spindle CNC routers, KKR is capable of producing any part, whether its design has simple straight lines or complex geometric shapes.
